Condition Monitoring & Inspection
Detect degradation early enough to act.
Vibration, thermography, ultrasonic, lubrication and thickness programmes designed around real failure mechanisms.
Request AssessmentWhat we typically find
- Condition monitoring data collected but never converted into a maintenance decision.
- Alarm limits copied from generic tables instead of derived from the asset.
- No link between an inspection finding and the work order it should trigger.
What the engagement covers
- Technique selection per failure mechanism
- Measurement point definition and route design
- Alarm and acceptance limit setting
- Baseline surveys: vibration, thermal, ultrasonic, oil analysis, thickness
- Decision rules linking findings to corrective work
How we deliver it
Mechanism mapping
Identify the degradation mechanisms that matter for each critical asset.
Technique fit
Select the monitoring technique capable of detecting each mechanism within its P-F interval.
Baseline
Capture a reference survey and establish healthy operating signatures.
Limits
Set warning and critical thresholds from standards and measured behaviour, not defaults.
Close the loop
Define who reviews the data and what action each threshold breach triggers.
Deliverables
- Condition monitoring programme specification
- Measurement point drawings and route sheets
- Baseline survey report with status per asset
- Alarm limit tables and escalation rules
Outcomes
- Degradation detected before functional failure
- Fewer unplanned interventions on rotating equipment
- Inspection findings that reliably generate corrective work
Every recommendation is traceable to a recognised standard.
Discuss condition monitoring & inspection
A 30-minute call is usually enough to tell whether this is the right starting point for your plant.
Related services
Criticality analysis, FMEA, RCM and reliability modelling that target the failures actually costing you production.
PM optimization, task rationalisation and spare parts strategy that cut wasted maintenance hours without adding risk.
Structured, evidence-led investigation of major failures — from physical mechanism to latent management cause.