Maintenance Strategy Optimization
Right task, right asset, right interval.
PM optimization, task rationalisation and spare parts strategy that cut wasted maintenance hours without adding risk.
Request AssessmentWhat we typically find
- Preventive maintenance plans inherited from OEM manuals and never reviewed.
- Technicians executing tasks that generate no useful condition information.
- Spares held on cost rather than criticality, with stockouts on the assets that matter.
What the engagement covers
- PM programme audit and task rationalisation
- Interval optimization based on failure history and condition data
- Task instruction rewriting with measurable acceptance criteria
- Critical spares identification and stocking policy
- CMMS master data clean-up and task loading
How we deliver it
PM inventory
Export the full preventive programme and map every task to an asset and failure mode.
Value screening
Classify each task as value-adding, duplicated, non-detective, or redundant.
Interval analysis
Use failure history and P-F intervals to set technically justified frequencies.
Rewrite
Produce field-ready task instructions with tolerances, measurements and pass/fail criteria.
Load and verify
Load the optimised programme into the CMMS and verify compliance over the first cycles.
Deliverables
- PM audit register with keep / revise / delete decisions
- Optimised task list with justified intervals
- Field-ready job plans and acceptance criteria
- Critical spares list and stocking recommendation
- CMMS-ready import files
Outcomes
- Reduction in low-value preventive labour hours
- Improved PM compliance because the work is executable
- Spares availability aligned with equipment criticality
Every recommendation is traceable to a recognised standard.
Discuss maintenance strategy optimization
A 30-minute call is usually enough to tell whether this is the right starting point for your plant.
Related services
Criticality analysis, FMEA, RCM and reliability modelling that target the failures actually costing you production.
Structured, evidence-led investigation of major failures — from physical mechanism to latent management cause.
Vibration, thermography, ultrasonic, lubrication and thickness programmes designed around real failure mechanisms.